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Cementing Services

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Cementing Services

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July 31st, 2024

Wellpro’s cementing units have been design and manufactured by Wellpro for local conditions and regulations, to complete onshore cementing jobs from primary casing to plug & abandonments. It offers the smallest operational footprint in the sector.

  • Truck: Western Start 4800 FX
  • Density Control: The cement units include a mechanically-driven recirculating, high energy mixing system which provides an excellent slurry density control and slurry consistency over a wide range of densities. Density accuracy: ± 0.1 ppg
  • Mixing Capabilities: Slurries with densities over 14.5ppg can be mixed at rates exceeding 4 bbl/min and higher water content slurries can be mixed at rates exceeding 7 bbl/min.
  • Dust Free Mixing: The high energy slurry mixing system is fully enclosed which allows for dust free operations and prevents dust escaping to atmosphere between the mixing system and bulk delivery tank.
  • Pump Rates: from 0.25 bbl/min up to 14 bbl/min
  • Pump: Triplex Gardner 600 HP pump with 4” Plungers
  • Engine: 4 stroke S60 Detort Diesel engine producing 550 bhp
  • Fully certified high-pressure iron pumping package

Cement Pumping Unit Specifications

Single Pump Cement Unit

  • Gardner & Denver – Triplex Pump – 600 primarypump w/4” plungers
  • ESD
  • Enclose operating
  • Real-Time data acquisition system with 2 density meters
  • 2 x 12 bbl water displacement tanks
  • Wellpro dust less high energy slurry mixing system
  • 2 x Mix pump 6”X 5” mission sand master
  • 3” x 2” mission mix water pump
  • Fully enclose deck engine
  • DBA rating 65 to 75
  • Night work lights fitted
  • 25m flexible high-pressure hose fitted to hydraulic driven real
  • Slurry Mix tubs capacity 6 bbl
  • Spark proof and lagged exhaust
  • Air intake strangler
  • Eye wash station
  • Access stairs
  • Fire extinguisher
  • First aid kid
  • IVMS vehicle monitoring system

Truck

  • 4800 FX
  • Engine S60 Detroit
  • Diesel – 550 Horsepower
  • 4800 Allison Transmission
  • Deutz TTD 305 Horsepower Deck Engine

Other

  • 10 m x 4” Suction Hose
  • 10 m x 3” Lay Flat

Data Acquisition

  • Real-Time data acquisition system

Unit Safety Features

  • All operations controlled from inside controller cabin
  • Unit mounted/remote emergency shutdowns
  • Secondary egress from operator cabin

Small Foot Print Operations

Compact Cement Package

Single load for majority of cementing operations